1.Wafer Batter Mixer
Function: Makes the batter for the system to produce the wafers.
(1) This system constitutes of: batter mixing tank , batter storage
tank , pumps and fittings for transferring batter.
(2) All adopt Stainless Steel food quality material.
(3) Capacity of the batter will be 25kgs of flour per batch which
can be converted into about 65 kg batter within 5 minutes of
mixing.
(4) Batter Mixer will have flat type lid to cover the mixing units.
2.Baking oven
(1) The wafer baking system uses LPG or LNG for heating of the baking plates.
(2) The function of the baking oven is fully automatic from
spreading batter on the plates through until baked wafer sheets
come out of the oven.
(3) In PLC there is PID controller which is used for controlling the temperature of the baking plates
automatically .
(4) The oven status display and the data reset are supplied by a
touch screen, all motor have the starting current protection and
thermal overload protection.
(5) The oven with automatic transport system of scrubs from batter
mixer to storage tank of oven .
(6) Plates and products cleaning by air cylinder.
3.Sheet Receiver
Function: Used to receive the wafer sheet from the oven, which is
connecting to the oven and the cooling cabinet.
4.Door type Cooling Tower
Function:This machine raises the wafer sheets to have natural
cooling.
(1) Relieves heat stress applied on the wafer sheet during baking
process.
(2) This is an improved system according to your requirement
increasing width & height of the carry arms.
(3) All parts that contact the food are made out of Stainless
steel.
5.Sheet Picking machine with discharge device
Power: 0.18kW
PLC: Siemens
Dimension: 1500 x 900 x 820mm
Motor: SEW/ GUOMAO (for option)
6.Cream Spreading Machine (two colors)
Functions : applying cream (chocolate) layer on pre-cooled wafer
sheets, draw evenly the cream (chocolate) layer and making the book of
wafers sheets with different layer of cream (chocolate) and sheets,
then applying slight pressure to hold the wafer/cream (chocolate)
together.
(1) Number of cream layers and wafer layers can be adjusted as
required to have count of 3/ 4/ 5 etc.
(2) Automatically count them according to the adjustment made.
(3) Anticipate the roller of filler contain automatic constant
temperature control.
(4) Draw the layer thickness adjustable.
7.Cooling Cabinet & Compressor
Function: Used for cooling the laminated wafers with cream filled.
(1) This cooler adopts refrigeration compressors which working with
cold water (4ºC), the inside temperature can be adjusted from 0ºC to 8ºC.
(2) Whole shell are made of Stainless steel, And inside wall is
made of PB board, in-out convey belts are adopted food grade PVC.
(3) In order to keep the air quality, each in-out of cold air has a
filter mesh to filter the impurity in the air.
8. Cutting Machine with Left and Right conveyor machine
Funcyion:It is a blade cut machine to cut the cream filled wafer
sheets depending on the final size required. Two cutting machine
with different direction.
(1) The cutting size can be continently adjustable.
(2) Pneumatically handled so that the smooth transfer through the
machine is ensured.
(3) The direction changing to have longitudinal and cross will be
done automatically.
(4) The antiseptic treatment is made after the machine frame and
racks made by carbon node steel, the table are polished carbon
steel with chrome plating
9.Cream Mixer (Double jacket for water cooled/heat system)
Function: Used to mix the sugar power, shorting material into wafer
sandwich material, which can turn the raw material into sandwich
cream in a certain period of time through the low and high speed to
offer it to the cream spreading machine to spread it to the surface
of wafer biscuit.
Main Electric Motor: 380V, 4.5kw
Electric Motor for TIPPING Bucket: 380V, 0.55kw
Dimensions: 1570× 700×1455 (L*W*H)
10.Smashing Machine
Function: Used for grinding the discarded wafer in to reusable
form.
(1) Reuse wastage in order to minimize the overall wastage of wafer
baking system to 2%.
(2) The ground material can be used with cream.
(3) The smashing or grinding machine is constructed out of
stainless steel material to maintain hygiene of reusable product.
(4) The grinding system is driven by 3Kw motor to have high power
and efficiency.
Dimensions: 900× 700×1000 (L*W*H)
Motor: SEW/ GUOMAO (for option)
11. Row Multiplier
Function: To divided wafer biscuit for many separate rows before
chocolate enrobling and packing.
working width from 600mm to 800-1200mm, can be customized
