1.Wafer Batter Mixer
This makes the batter for the system to produce the wafers. This
system constitutes of: batter mixing tank , batter storage tank ,
pumps and fittings for transferring batter. All adopt Stainless Steel food quality material. Capacity of the batter will be 25kgs of flour per batch which can
be converted into about 65 kg batter within 5 minutes of mixing.
Batter Mixer will have flat type lid to cover the mixing units.
Main Electrical Motor: 380 V ,0.75 kw
Electric Motor for Beater Pump :380 V ,0.75KW
Power: 3 kW
Dimensions: 3800×2200×2000 (L*W*H)
Motor: SEW/ GUOMAO (for option)
2.Baking oven
The wafer baking system uses LPG or LNG for heating of the baking plates. The function of the baking oven
is fully automatic from spreading batter on the plates through
until baked wafer sheets come out of the oven. In PLC there is PID controller which is used for controlling the temperature of the baking plates
automatically .The collection of required signal of PID is supplied
by infrared sensor .The oven status display and the data reset are
supplied by a touch screen, all motor have the starting current
protection and thermal overload protection. The oven with automatic
transport system of scrubs from batter mixer to storage tank of
oven .Dispositif of gas feeding should has a counter. Plates and
products cleaning by air cylinder.
Main Parameters | model-27,33,39,45,51,63,75 |
The gas system | Adopt Italy Madas brand |
PLC Touch Screen | Siemens |
Electric system | Heating pipe |
Bearing | High Temperature HRB MADAS |
Main Electrical Machine | 380V, 2.2 kW |
No. Of Baking Plates | 27,33,39,45,51,63,75 pairs |
3.Sheet Receiver
This equipment is used to receive the wafer sheet from the oven,
which is connecting to the oven and the cooling cabinet.
Power: 0.18Kw
Dimension: 1505 x 808 x 600 mm
Motor: SEW/ GUOMAO (for option)
4.Door type Cooling Tower
Function:This machine raises the wafer sheets to have natural
cooling.
This machine relieves heat stress applied on the wafer sheet during
baking process. This machine also called stress-reliving machine.
This is an improved system according to your requirement increasing
width & height of the carry arms. All parts that contact the food
are made out of Stainless steel.
Power: 0.75kw
Dimensions: 2860×950×2600 (L*W*H)
Motor: SEW/ GUOMAO (for option)
5.Sheet Picking machine with discharge device
Power: 0.18kW
PLC: Siemens
Dimension: 1500 x 900 x 820mm
Motor: SEW/ GUOMAO (for option)
6.Cream Spreading Machine (two colors)
With roll heating system for chocolate spreading.
Functions : applying cream (chocolate) layer on pre-cooled wafer
sheets, draw evenly the cream (chocolate) layer and making the book
of wafers sheets with different layer of cream (chocolate) and
sheets, then applying slight pressure to hold the wafer/cream
(chocolate) together. Number of cream layers and wafer layers can
be adjusted as required to have count of 3/ 4/ 5 etc. The machine
will automatically count them according to the adjustment made.
Anticipate the roller of filler contain automatic constant
temperature control. Draw the layer thickness adjustable.
Wafer/Cream(chocolate)filling rate:1.2~1.5mm
PLC: Siemens
Electric Motor for Cream Spreading Axis: 380v, 0.75kW
Electric Motor for Reciprocating Wafer Lay up Machine: 380v, 0.75kw
Dimension: 4300 x 1250 x 1500mm
Motor: SEW/ GUOMAO (for option)
7.Cooling Cabinet & Compressor
Function: Used for cooling the laminated wafers with cream filled.
This cooler adopts refrigeration compressors which working with
cold water (4ºC), the inside temperature can be adjusted from 0ºC to 8ºC. Whole shell are made of Stainless steel, And inside wall is made
of PB board, in-out convey belts are adopted food grade PVC. In
order to keep the air quality, each in-out of cold air has a filter
mesh to filter the impurity in the air.
Specification:4700×1150×2900mm
PLC: Siemens
Cooling Units: American Brand: “GULUN”
Motor: SEW/ GUOMAO (for option)
Cooling time:20minutes
8. Cutting Machine with Left and Right conveyor machine
Funcyion:It is a blade cut machine to cut the cream filled wafer
sheets depending on the final size required. Two cutting machine
with different direction.
The cutting size can be continently adjustable. This machine is
pneumatically handled so that the smooth transfer through the
machine is ensured. The direction changing to have longitudinal and
cross will be done automatically. The antiseptic treatment is made
after the machine frame and racks made by carbon node steel, the
table are polished carbon steel with chrome plating
Touch Screen: Siemens
Electric Motor: 380v, 0.75kw
Dimensions: 2400× 2100×1000 (L*W*H)
Motor: SEW/ GUOMAO (for option)
9.Cream Mixer (Double jacket for water cooled/heat system)
Function: Used to mix the sugar power, shorting material into wafer
sandwich material, which can turn the raw material into sandwich
cream in a certain period of time through the low and high speed to
offer it to the cream spreading machine to spread it to the surface
of wafer biscuit.
Main Electric Motor: 380V, 4.5kw
Electric Motor for TIPPING Bucket: 380V, 0.55kw
Dimensions: 1570× 700×1455 (L*W*H)
10.Smashing Machine
Function: Used for grinding the discarded wafer in to reusable
form.
In the wafer line there is wastage from the cutting process which
needs to be reused in order to minimize the overall wastage of
wafer baking system to 2%. The ground material can be used with
cream. The smashing or grinding machine is constructed out of
stainless steel material to maintain hygiene of reusable product.
The grinding system is driven by 3Kw motor to have high power and
efficiency.
Dimensions: 900× 700×1000 (L*W*H)
Motor: SEW/ GUOMAO (for option)
11. Row Multiplier
Function: To divided wafer biscuit for many separate rows before
chocolate enrobling and packing.
working width from 600mm to 800-1200mm, can be customized
